I. 設(shè)備特點Technical Highlight:
X向橫梁采用超高剛性精密三角梁(Tricision ®)技術(shù),通過減輕運動負荷從而提高了整機的性能,是保證穩(wěn)定性和剛性的最佳結(jié)構(gòu)設(shè)計;該領(lǐng)先技術(shù)受到專利保護。
X beam has adopted the patented ultra rigid “Tricision ®” technology. This structure is the best solution to lighten main carriage’s weight and improve main carriage’s stability and rigidity, so can greatly improves CMM’s perbance.
Y軸采用??怂箍但@得專利的整體燕尾型導軌,提高了測量機的精度和重復性。
Patented precision-machined dovetail guideway in Y axis improves CMM’s accuracy and repeatability.
三軸均采用同步帶驅(qū)動,結(jié)構(gòu)緊湊、不打滑、速度快、噪音低、易維護。
All machine axes’ transmission mode is timing belt, whose compact, nonskid structure makes it has excellence of high speed, low noise and easy maintenance.
Z軸采用可調(diào)氣動平衡,運動平穩(wěn);并可在緊急情況下自動制動,保證安全。
Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.
三軸均采用德國海德漢鍍金光柵,其熱膨脹系數(shù)獲得PTB認證。
All machine axes are equipped with the scales (gold and steel) of German Heidenhain which are are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology.
電機遠程放置減少了移動質(zhì)量,提高了速度,也避免了電機發(fā)熱對機器性能的影響。
Remote mounted drive motors reduce moving mass for faster setting, and dissipate heat away from the machine frame.
配備全球一流的坐標測量軟件,可滿足任何通用車間檢測需要。
Equipped with the powerful measuring software which second to none, Inspector can handle any common shop measurement and inspection tasks.
II. 技術(shù)參數(shù)Technical Specifications:
◇ 行 程Measuring Strokes: X軸 X Axis: 500 mm Y軸Y Axis:600 mm Z軸 Z Axis: 400 mm
◇ 結(jié)構(gòu)型式Structure Type :移動橋式Moving Bridge
◇ 傳動方式:直流伺服系統(tǒng)+ 預載荷高精度空氣軸承 Transmission Mode:DC servo motor & Preload high precision air-bearing
◇ 開放式光柵尺 Incremental Linear Encoders (Open Model)
◇ 機 臺:高精度花崗巖平臺 Measuring Table :High precision granite measuring table
◇ 整機尺寸Overall Dimension(LWH):1535 m m X 1050 m m X 2247m m
◇ 機臺承重 Max. Part Weight:300 kg , 整機重量Machine Weight:590 Kg
◇ 長度測量最大允許示值誤差 Maximum permissible error of indication of a CMM for size measurement (m) :MPEE= 2.8+L/300
◇ 最大允許探測誤差 Maximum Permissible Probing Error (m): MPEP=3.5
III. PC-DMIS (DCC)測量軟件
PC-DMIS BASIC (DCC) 測量軟件 PC-DMIS BASIC (DCC)通用測量軟件,能夠解決復雜的計量檢測任務。該軟件主要針對車間基層檢測人員設(shè)計,能夠使其在最短的時間內(nèi)掌握該軟件的使用。 PC-DMIS BASIC (DCC) is the universal metrology software, which can solve complex measuring tasks. This software is mainly intended for workshop basic-level inspection operators, enabling them to master the software applications in the shortest possible time.
這一具有強大檢測功能的工業(yè)級計量軟件提供了用戶簡易操作界面,幫助用戶完成零件檢測程序編程,測量程序初始化設(shè)定以及執(zhí)行檢測程序。運用先進的圖形化報告功能,實現(xiàn)用戶特殊的檢測數(shù)據(jù)分析需求。PC-DMIS BASIC(DCC)軟件的優(yōu)勢之一為其直觀化的自學習功能,在不需要CAD模型的情況下,實現(xiàn)用戶零件檢測編程。PC-DMIS BASIC(DCC)軟件獨特的零件特征識別功能,針對不同測量點的探測,自動識別測量元素的類型(線、圓、圓柱,等等)。在完成工件特征檢測之后,PC-DMIS BASIC (DCC)能夠自動定義被測元素類型,提供所需信息和屏幕分析圖形,這種動態(tài)圖形通過被測幾何元素之間擬合,實現(xiàn)被測工件的元素構(gòu)造。
This powerful industrial metrology software features an easy-to-use operator interface that guides you through part programming, setup and inspection routine execution. Advanced graphics reporting functions let you configure inspection results to meet your specific data analysis needs. One of the features of PC-DMIS BASIC (DCC) is its intuitive self-teach capability that allows programming a part on the CMM without the help of a CAD file. The unique capability of PC-DMIS BASIC (DCC) is its ability to
recognize the feature type (line, circle, cylinder, etc.) from the points taken to measure it. After the measurement of a feature is completed, PC-DMIS BASIC (DCC) automatically defines the type of the element you measure, gives you the essential inbation, and draws the feature of the part on the screen. And this dynamic drawing is useful for the operator to realize the feature construction function through the integration of the defined element with the other features.
◇ 具有中文版面和在線中文幫助 Chinese language and Chinese on line help available.
◇ 完善、可定制的直觀化圖形用戶界面(GUI)為不同軟件應用水平的操作者提供了便捷的執(zhí)行功能強大的計量軟件的方法 A fully configurable, intuitive graphic user interface (GUI) provides users of all skill levels with easy access to powerful measurement routines.
◇ 點擊鼠標,立即執(zhí)行下述操作:完善的測頭管理、零件坐標系管理和工件找正功能、檢測報告、支持預覽、特征構(gòu)造、特征測量
One click start routines for: probe qualification and management, part alignments, reports, preview assistant, feature construction and feature measurement
◇ 幾何元素的評價,包括:直線度、平面度、圓度、圓柱度、圓錐度以及圓環(huán)和球面等。相對基準幾何要素真實位置度的評價:平行度、垂直度、角度、對稱度、位置度、同軸度、同心度、軸向跳動、徑向跳動、軸向全跳動、徑向全跳動 Form buations of geometrical elements: Straightness, Flatness, Roundness, Cylinder b, Conical b, Torus b, and Spherical b. True b of an element with reference to the datum(s): Parallelism, Squareness, Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runout.
◇ 可實現(xiàn)工件幾何特征量的直接測量,并能夠完成幾何關(guān)系的計算、構(gòu)造和形位公差的評價與分析 Geometric features measurement, geometric relations calculation & construction, b and b tolerance buation.
◇ 互動式超級報告功能,增加了報告格式和數(shù)據(jù)處理上的靈活性 Versatile reporting templates allow a new flexibility in report batting and data handling.
◇ PTB完全認證 Full PTB Certification
◇ 符合ISO標準的公差評判能力 Follow the GD&T rules of ISO
Address:No.3 Factory, Ganglian Haoyong Industrial Area, Tantou Community ,Songgang Town, Bao’an
district, 518105, Shenzhen, China
Hotline:400-8800-268 Fax:+86 755 29710135
PC-DMIS PREMIUM (DCC)測量軟件 PC-DMIS PREMIUM (DCC) Software PC-DMIS PREMIUM
軟件允許用戶采用三維 CAD數(shù)據(jù),脫機或者聯(lián)機生成工件檢測程序,同時完成圖形化工件模型和探測路徑的模擬。利用功能強大的PC-DMIS PREMIUM圖形功能,能夠模擬測量運行,從而在該測量程序下載到車間現(xiàn)場實測之前,找到并糾正測量程序錯誤。 PC-DMIS PREMIUM lets you use the power of 3D CAD data to create part programs, both on and off-line, complete with graphical part models and probe path simulations. Using the powerful PC-DMIS PREMIUM graphical environment, you can create simulations to find and correct program errors before they are downloaded to the shop floor.
完全的三維仿真功能,可以使操作者能夠在實際進行各種元素測量前,圖形化檢驗初始化設(shè)定和零件檢測程序。同時,通過插入圖形幫助,使用者能夠更好地理解復雜的測量任務。 Full 3D animation capability lets you include elements such as digitized images of parts and fixtures on the machine so that you can visually verify the setup and program prior to actual part inspection. Plus, you can insert visual tutorials to help operators understand particularly complex jobs. PC-DMIS PREMIUM
還能夠?qū)崿F(xiàn)對未知數(shù)據(jù)工件的檢測,以便在CAD軟件中生成數(shù)模,最終完成逆向工程的應用。 PC-DMIS PREMIUM also lets you fully document unknown parts and generate computer models for reverse engineering applications.
IV. 環(huán)境條件要求Environment Specifications:
◇ 測量機室溫度要求Room Required Specifications
測量機室的溫度Room Temperature: 18 - 22 °C
機器周圍環(huán)境的最大溫度梯度Max. Temperature Gradients: 1 °C/h,2 °C/24h,1 °C/m
◇ 供氣系統(tǒng)Air Supply System 最小供氣壓力Min. Air Pressure : 0.45 Mpa
耗氣量Air Consumption: 120 L/min
◇ 供電系統(tǒng)Electrical Requirements 電壓Voltage: 220 V 10% 最大耗電量Max. Power Consumption: 2000W 電流Current: 15 A 用電設(shè)備要求接地可靠:接地電阻小于4歐姆 A good earth ground(less than 4 Ω) is required for reliable operation of the electrical controls.
V. 用戶現(xiàn)場的測量機安裝Installation at Customer Site
所有的包裝箱需要在思瑞工程師監(jiān)督和認可的情況下才能開啟。設(shè)備的卸車,內(nèi)部運送,拆裝及就位由用戶負責,思瑞工程師協(xié)助。在環(huán)境條件滿足本文件所述要求之后,思瑞工程師在買方現(xiàn)場進行機器的安裝、調(diào)試和最終的驗收工作,最終驗收將根據(jù)JJF1064—2004標準執(zhí)行(等同于ISO 10360-2000) All boxes shall be opened only under the supervision of a SEREIN engineer. During the installation, support for connections, unloading, internal transportation, unpacking and placement must be provided by the buyers. Supplier should offer technical guide. Only after the environmental conditions conbs to the requirements of this agreement, SEREIN Engineers will carry out the work related to the machine installation, debugging and final inspection in the installation site. The final acceptance inspection should follow the standard of JJF1064-2004(This standard is the equivalent of ISO 10360-2000 )
VI. 培 訓 Training:
培訓地點Place:本公司培訓部 at Serein Training Center 培訓時間Duration:一個星期one week。
培訓內(nèi)容:設(shè)備使用及維護 Contents: Equipment application and maintenance
參加人員Attendees:兩人,
參加培訓人員要求具備計量基礎(chǔ)知識及計算機應用知識,食宿差旅自理。 Attendees: 2 persons. People attending this class are expected to have some familiarity with metrology knowledge and PC application skill. And Cost for travel, food and accommodation during the training shall be paid by themselves.
VII. 售后服務After-market Service:
(1)保修條款。設(shè)備在售后一年內(nèi)免費維修,如因人為損壞造成的機器故障,按被損壞的部件的實際價格收取費用。 1 year (12 months) guarantee is free of charge after Final Acceptance. But the buyer will be responsible for the parts-changed expense If the damage is caused by human error.
設(shè)備配置(標準)
序號
分項名稱
規(guī)格及主要技術(shù)參數(shù)
產(chǎn)地/制造商
數(shù)量
1
主機
Croma 564 自動三坐標測量機 行程: 500 mm× 600 mm× 400 mm
SEREIN
1
2
軟件系統(tǒng)
PC-DMIS BASIC(數(shù)控版) 測量軟件包 (Windows操作平臺)
HEXAGON
1
3
軟件手冊
PC-DMIS軟件參考手冊(光盤形式)
HEXAGON
1
4
控制系統(tǒng)
HEXAGON高速高精度控制系統(tǒng) (含操縱盒)
HEXAGON
1
5
探測系統(tǒng)
TESASTAR-I (03939030) 手動旋轉(zhuǎn)可重復分度測頭 Manual Indexing Probe Head
TESA
1
6
校驗球及球座
Ф15mm 陶瓷
1
7
測針組
測針組,12支
RENISHAW
1
8
控制電腦
聯(lián)想(雙核 3.2G CPU+2G DDR內(nèi)存+512獨立顯卡+500GSATA串口硬盤+16X DVD),19”液晶顯示器
LENOVO
1
測針組stylus kit
編號
規(guī)格Specs
數(shù)量Quantity
700-190-99
PS9R,Φ1.0x10(A-5000-7806)
1
700-190-94
PS2R,Φ2.0x20(A-5000-3603)
1
700-190-104
PS16R,Φ3.0x20(A-5000-4160)
1
700-190-105
PS17R,Φ4.0x20(A-5000-4161)
2
700-190-100
PS12R,Φ4.0x10(A-5000-4154)
1
700-190-115
SC2測針中心(A-5000-3627)
1
700-190-111
SE4,10(M-5000-3647)
1
700-190-112
SE5,20(M-5000-3648)
1
80-407-404
M2 EXT L40 d3 CF(A-5003-2280)
1
80-407-408
S20扳手(A-5003-2300)
1
700-190-116
M3-M2接頭
1
合計Total
12
設(shè)備配置(高級)
TESA KIT7#:03969076探針組 Styli Kit
序號
分項名稱
規(guī)格及主要技術(shù)參數(shù)
產(chǎn)地/制造商
數(shù)量
1
主機
Croma 564 自動三坐標測量機 行程: 500 mm×600mm×400 mm
SEREIN
1
2
軟件系統(tǒng)
PC-DMIS BASIC (數(shù)控版) 測量軟件包 (Windows操作平臺)
HEXAGON
1
3
軟件手冊
PC-DMIS軟件參考手冊(光盤形式)
HEXAGON
1
4
控制系統(tǒng)
HEXAGON高速高精度控制系統(tǒng) (含操縱盒)
HEXAGON
1
5
探測系統(tǒng)
TESASTAR-M M8 (03939376) 自動旋轉(zhuǎn)可重復分度測頭 定位重復性:0.5μm
TESA
1
6
測頭系統(tǒng)
測頭probe Tesastar-mp kit (03939217,body + 1SF module)
TESA
1
7
校驗球及球座
Ф15mm陶瓷
1
8
測針組
TESA KIT7#:03969076 (M2,26支)
TESA
1
9
控制電腦
聯(lián)想(雙核3.2G CPU +2G DDR 內(nèi)存+512M獨立顯卡+500G SATA串口硬盤+16X DVD),19液晶顯示器
1
序號No.
規(guī)格Specification
零件號 Order No.
數(shù)量Quantity
1
1mm Dia.10 mm long ball stylus
03969201
2
2
2mm Dia.10 mm long ball stylus
03969202
6
3
3mm Dia.10 mm long ball stylus
03969203
2
4
4mm Dia.10 mm long ball stylus
03969204
2
5
1mm Dia.20 mm long ball stylus
03969221
1
6
2mm Dia.20 mm long ball stylus
03969212
2
7
3mm Dia.20 mm long ball stylus
03969213
1
8
4mm Dia.20 mm long ball stylus
03969214
1
9
5-way star stylus
03969082
1
10
5-Way center
03969054
1
11
10mm styli Extensions
03969231
2
12
20mm Styli Extensions
03969232
1
13
M2 stylus Knuckles
03969059
1
14
Tool key for stylus
047866
2
15
key HEX, 1.5mm
042086
1
16
storage case for accessories
03969078
1
合計Total
27