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143D1370G0001

143D1370G0001

143D1370G0001

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重慶馳騁的BOM（物料清單）、零件圖紙、工藝路線以及作業(yè)指導(dǎo)書，以Excel的方式編制、發(fā)布。由人工錄入ERP系統(tǒng)，打印報(bào)表后分發(fā)給車間作業(yè)人員。

生產(chǎn)月、周計(jì)劃不準(zhǔn)確，由Excel編制傳遞，無跟蹤反饋，不能及時(shí)有效的調(diào)度。

生產(chǎn)管理部門無法準(zhǔn)確實(shí)時(shí)的獲取計(jì)劃的實(shí)際執(zhí)行情況，依靠人工無法對產(chǎn)品生產(chǎn)過程進(jìn)行實(shí)時(shí)監(jiān)督和管控。

生產(chǎn)過程黑箱操作，生產(chǎn)數(shù)據(jù)依靠手工的方式在事后進(jìn)行記錄和統(tǒng)計(jì)，工作量大、記錄的數(shù)據(jù)存儲(chǔ)介質(zhì)和存儲(chǔ)方式散亂，無法有效歸集。例如工人計(jì)件工資的統(tǒng)計(jì)工作，經(jīng)常滯后。

庫存作業(yè)反饋數(shù)據(jù)延遲，不僅導(dǎo)致數(shù)據(jù)更新緩慢，還導(dǎo)致生產(chǎn)，采購其他環(huán)節(jié)的混亂。

邊角料的管理缺失。邊角料，不入賬，無記錄，從而導(dǎo)致生產(chǎn)物料浪費(fèi)等。

質(zhì)量管理與生產(chǎn)脫節(jié)，生產(chǎn)計(jì)劃并沒有考慮質(zhì)量原因的反饋、調(diào)整以及追溯。

 

解決方案

為了滿足重慶馳騁對生產(chǎn)精細(xì)化管理需求，Extech公司基于Extech MES精益制造規(guī)劃執(zhí)行管理系統(tǒng)平臺(tái)上，提供了一整套功能套件支持。以下是業(yè)務(wù)框架設(shè)計(jì)圖。

生產(chǎn)服務(wù)管理

負(fù)責(zé)整個(gè)制造部生產(chǎn)運(yùn)作管理服務(wù)，包括：

生產(chǎn)建模：建立生產(chǎn)物料（零部件、成品）模型和車間模型。這個(gè)模型將對計(jì)劃進(jìn)行規(guī)程，用來指導(dǎo)和約束生產(chǎn)，包括實(shí)例化每個(gè)產(chǎn)品、部件、每道工序和報(bào)工的內(nèi)容、形式。

生產(chǎn)計(jì)劃：接受ERP的月計(jì)劃訂單，進(jìn)行生產(chǎn)周計(jì)劃的創(chuàng)建、分解、下達(dá)以及計(jì)劃監(jiān)控調(diào)度等。生產(chǎn)計(jì)劃管理是整個(gè)系統(tǒng)的發(fā)動(dòng)機(jī)，用來驅(qū)動(dòng)生產(chǎn)現(xiàn)場的執(zhí)行和輔助業(yè)務(wù)流程執(zhí)行。

現(xiàn)場作業(yè)管理：負(fù)責(zé)各車間、班組、工位的作業(yè)任務(wù)的處理，包括各生產(chǎn)任務(wù)的接收、執(zhí)行和反饋，包括關(guān)鍵工位點(diǎn)生產(chǎn)數(shù)據(jù)的采集。此模塊是生產(chǎn)過程管控的核心模塊，也是系統(tǒng)執(zhí)行力的表現(xiàn)。

生產(chǎn)質(zhì)量管理：負(fù)責(zé)檢驗(yàn)?zāi)Ｐ蛣?chuàng)建維護(hù)，巡檢過程記錄，質(zhì)量報(bào)警跟蹤處理等。

計(jì)件工資管理：工人物耗領(lǐng)用，未定價(jià)工序補(bǔ)充修正，廢品索賠分?jǐn)偨y(tǒng)計(jì)等等，為工人計(jì)件工資報(bào)表提供數(shù)據(jù)支撐。

生產(chǎn)報(bào)表：通過報(bào)表、圖表展示生產(chǎn)管理各個(gè)環(huán)節(jié)的業(yè)務(wù)統(tǒng)計(jì)、分析報(bào)表、業(yè)務(wù)數(shù)據(jù)儀表盤、關(guān)鍵性能指標(biāo)KPI分析，通過數(shù)據(jù)監(jiān)控整個(gè)生產(chǎn)運(yùn)作的性能。

多維分析：實(shí)現(xiàn)對各種數(shù)據(jù)多維查詢、統(tǒng)計(jì)分析，深度對生產(chǎn)數(shù)據(jù)的深度挖掘。多維的分析維度和層次結(jié)構(gòu)可以自由拖拽、同時(shí)支持EXCEL/PDF的數(shù)據(jù)導(dǎo)出。

系統(tǒng)管理：對系統(tǒng)進(jìn)行整體配置和管理，包括角色定義、用戶權(quán)限配置、軟件模塊及菜單定制、界面定制、系統(tǒng)日志等。

YAMAZAKI MAZAK FMS H-500 HORIZENTAL 4-AXIS CNC MACHINE

Siemens SINUMERIK 802D KEYBOARD 6FC5303-0DT12-1AA0 

Siemens SINUMERIK 800 MEMORY MODULE 6FX1128-1BA00 

Siemens SIMODRIVE REACTOR 16KW 6SN1111-0AA00-0BA1 

Siemens SIMODRIVE REACTOR 55KW 6SN1111-0AA00-0DA1

Siemens SIMODRIVE 611 BOARD 6SN1118-0DH21-0AA1

SIEMENS SIMODRIVE611 ENCODER ERN 1387 EWN5194004221

Siemens NCU BOARD 6EV 2036-7AK 6EV20367AK

Siemens Sinumerik 840C/840CE CRT 6FC5103-0AB01-0AA2 

SIEMENS SINUMERIK HANDWHEEL 6FC9320-5DC00 

SIEMENS SINUMERIK 810/820 CPU 6FX1138-5BB04 

SIEMENS SIMODRIVE611 LINE FILTER 6SL3000-0BE25-5AA0 

SIEMENS SIMODRIVE611 LINE FILTER 6SL3000-0BE23-6AA0

SIEMENS SINUMERIK 800 VIDEO INTERFACE 6FX1154-8BB01 

SIEMENS SINUMERIK I/O MODULE 6FC5611-0CA01-0AA0 

SIEMENS SINUMERIK 802D KEY BOARD 6FC5603-0AC12-1AA0 

SIEMENS SINUMERIK 802D KEY BOARD 6FC5603-0AC13-1AA0 

SIEMENS SINUMERIK 810D CCU-BOX 6FC5447-0AA01-0AA0

SIEMENS SINUMERIK840DE NCU 571.2 6FC5357-0BB11-0AE0 

SIEMENS SINUMERIK840D/D?E NCU BOX 6FC5247-0AA00-0AA3

SIEMENS SINUMERIK810/84?0HARDDISK 6FC5247-0AA36-0AA0 

SIEMENS SINUMERIK810/84?0 ADAPTER 6FC5247-0AA31-0AA0 

SIEMENS SINUMERIK840D/D?E FAN BOX 6FC5247-0AA30-0AA0 

SIEMENS SINUMERIK PC CARD 6FC5247-0AA11-0AA2  

SIEMENS SINUMERIK 840D/DE NCUBOX 6FC5247-0AA00-0AA2 

SIEMENS SINUMERIK MMC 103 6FC5210-0DA20-2AA1 

SIEMENS SINUMERIK MMC 102 6FC5210-0DA20-0AA1 

SIEMENS SINUMERIK 810D/840DPCU20 6FC5210-0DF00-0AA2 

SIEMENS SINUMERIK 810D/840DPCU20 6FC5210-0DF00-1AA1 

SIEMENS SINUMERIK OP 010 10.4" 6FC5203-0AF00-0AA1 

SIEMENS SINUMERIK OP 010S 6FC5203-0AF04-0AA0

SIEMENS SINUMERIK MPI INTERFACE 6FC5203-0AE00-0AA0 

SIEMENS SINUMERIK CNC KEY BOARD 6FC5203-0AC00-0AA2

SIEMENS SINUMERIK OP 032S 6FC5203-0AB20-1AA0 

SIEMENS SINUMERIK OP 032 6FC5203-0AB20-0AA1 

SIEMENS SINUMERIK 840C HARD DISK 6FC5147-0AA13-0AA1

SIEMENS SINUMERIK BOARD 6FC5114-0AA02-0AA0

SIEMENS SINUMERIK 840C NC CPU 6FC5110-0BB01-0AA2 

SIEMENS SINUMERIK 840C MMC CPU 6FC5110-0DB02-0AA2 

Siemens Simodrive 611 E/R 6SN1146-1BB02-0CA1 

Siemens Simodrive 611 E/R 6SN1146-1BB01-0BA1 

Siemens Simodrive 611 E/R 6SN1146-1BB00-0DA1 

Siemens Simodrive 611 LT 25A 6SN1124-1AA00-0BA1

Siemens Simodrive 611 LT 50A 6SN1124-1AB00-0CA1 

Siemens Simodrive 611 LT 160A 6SN1124-1AA00-0EA1

Siemens Simodrive 611 LT 15A 6SN1124-1AB00-0AA1

Siemens Simodrive 611 LT 80A 6SN1124-1AA00-0DA1 

Siemens Simodrive 611 LT 108A 6SN1124-1AA00-0LA1 

Siemens Simodrive 611 LT 15A 6SN1123-1AA00-0AA1 

Siemens SIMODRIVE 611 BOARD 6SN1118-0NH11-0AA0

Siemens SIMODRIVE 611 BOARD 6SN1118-0DK23-0AA0

Siemens SIMODRIVE 611 BOARD 6SN1118-0DJ23-0AA0 

Siemens SIMODRIVE 611 BOARD 6SN1118-0DJ21-0AA1

Siemens SIMODRIVE 611 BOARD 6SN1118-0DJ21-0AA0

Siemens SIMODRIVE 611 BOARD 6SN1118-0DJ23-0AA1

Siemens SIMODRIVE 611 BOARD 6SN1118-0DK21-0AA1 

Siemens SIMODRIVE VPM 120 6SN1113-1AA00-1JA0 

Siemens MONITORING MODULE 6SN1112-1AC01-0AA1 

Siemens SIMODRIVE 611 6SN1111-0AA00-0CA1 REACTOR

Rotary Vane Oil Vacuum Pump with Motor MVP-12 ( NIB )

VACUUM PUMP 240L / MIN ( 60 Hz) & 185 L / MIN ( 50 Hz )

SIEMENS SINUMERIK 810D CCU-BOX 6FC5447-0AA00-0AA1 

ROTARY VANE OIL VACUUM PUMP WITH MOTOR MVP-24 

VACUUM PUMP 335 L / MIN( 50 Hz) & 400 L / MIN ( 60 Hz )

ROTARY VANE OIL VACUUM PUMP WITH MOTOR MVP-36 

Siemens Sinumerik 800 SERVO-INTERFACE 6FX1121-4BB03

Rotary Vane Oil Vacuum Pump with Motor MVP-60 

Siemens Sinumerik 810/820 CPU 6FX1138-5BB04

Rotary Vane Oil Vacuum Pump with Motor MVP-90 

Siemens Sinumerik 880 INTERFACE PCB 6FX1121-2BA03

Rotary Vane Oil Vacuum Pump with Motor MVP-144 

Siemens Simodrive 611 Encoder ROD 320-002 ROD320002 

Rotary Vane Oil Vacuum Pump with Motor MVP-216 

Rotary Vane Oil Vacuum Pump with Motor MVP-324 

Siemens 6FC5210-0DA00-1AA1 

Siemens Sinumerik 800 VIDEO-GRAPHICS 6FX1151-1BD01

Rotary Vane Oil Vacuum Pump with Motor MVP-432 

Siemens Servo Motor 1FK6 1FK6060-6AF71-1AH0-Z

Siemens Sinumerik 810 Measuring Circuit 6FX1121-4BA02

RROTARY VANE OIL VACUUM PUMP WIITH MOTOR MVP-540 

Rotary Vane Oil Vacuum Pump with belt WSVP-9030 

Rotary Vane Oil Vacuum Pump with belt WSVP-9018 

Rotary Vane Oil Vacuum Pump with belt WSVP-9060 

Siemens SINUMERIK 802D PCU210.2 6FC5610-0BA10-0AA1

Roots Vacuum Pump FRU360 

Roots Vacuum Pump FRU720

Roots Vacuum Pump FRU1440 

Roots Vacuum Pump FRU2880 

Siemens Servo Motor 1FT6 1FT6086-8AF71-1AK4

Siemens Servo Motor 1FK6 1FK6101-8AF71-1AH0-Z 

Siemens Servo Motor 1FK6 1FK6101-8AF71-1AG0-Z 

Siemens Servo Motor 1FT6 1FT6086-8AF71-1AL4

Siemens Servo Motor 1FT6 1FT6086-1AF71-4AG1 

Siemens Servo Motor 1FT6 1FT6086-1AF71-3AG1 

Siemens Servo Motor 1FK6 1FK6063-6AF71-1AG0-Z 

Siemens Servo Motor 1FT6 1FT6082-1AF71-1AG1 

Siemens Servo Motor 1FT6 1FT6064-1AF71-4AH1 

Siemens Servo Motor 1FT6 1FT5072-1AF71-1FG0 

Siemens Servo Motor 1FT6 1FT6084-1AF71-1AG1 

Siemens Servo Motor 1FT6 1FT6105-8AF71-1AA0 

Siemens Servo Motor 1FT5 1FT5064-0AG71-2-Z-H01

Siemens Servo Motor 1FT5 1FT5064-0AG71-2-Z 

Siemens Servo Motor 1FT6 1FT6062-1AF71-4AG1 

Siemens Servo Motor 1FT6 1FT6061-1AF71-4AG1 

Siemens Servo Motor 1FT6 1FT6062-1AF71-4FG0 

Siemens Servo Motor 1FT6 1FT6062-1AF71-3AH1

Siemens Servo Motor 1FT6 1FT6082-1AF71-4AG1 

Siemens Servo Motor 1FT6 1FT6084-8AC71-3AG1 

Siemens Servo Motor 1FK6 1FK6083-6AF71-1AH0 

Siemens Servo Motor 1FT6 1FT6084-1AF71-3AG1 

Siemens Servo Motor 1FT5 1FT5071-0AF71-1-Z 

Siemens Servo Motor 1FT6 1FT6062-1AF71-3AG0

Siemens Servo Motor 1FK6 1FK6083-6AF71-1AG0-Z

Siemens Servo Motor 1FT6 1FT6084-8AC71-1AG0 

SIEMENS SINUMERIK 810D CPU CCU3.4 6FC5410-0AY03-1AA0 

Siemens Servo Motor 1FT6 1FT6062-6AF71-3AG0

Siemens Servo Motor 1FT6 1FT6084-8AC71-1AG0 

Siemens Servo Motor 1FK6 1FK6083-6AF71-1EG2

Siemens Servo Motor 1FT6 1FT6105-1AC71-1AG1 

Siemens Servo Motor 1FT6 1FT6082-8AF71-1EA0 

Siemens Servo Motor 1FT6 1FT6108-8AF71-4AH0 

Siemens Servo Motor 1FK6 1FK6101-8AF71-1EG2 

Siemens Servo Motor 1FT6 1FT6108-8AF71-3AH0

Siemens Servo Motor 1FT6 1FT6105-1AC71-1AH1 

Siemens Servo Motor 1FT6 1FT6102-8AF71-1EH0

Siemens Servo Motor 1FK7 1FK7083-5AH71-1EB3

Siemens Servo Motor 1FK6 1FK6101-8AF71-1EG2-Z 

Rotary Vane Oil Vacuum Pump with Motor MVP-7

VACUUM PUMP 120L / MIN ( 60 Hz) & 96 L / MIN ( 50 Hz )

SIEMENS SINUMERIK 810DE CCU3 6FC5410-0AY03-0AA1

SIEMENS SINUMERIK 810DE CCU1 6FC5410-0AY01-0AA0

Oil Rotary Piston Vacuum Pump WSSR 4.5K

Oil Rotary Piston Vacuum Pump WSSR 7.5K

Oil Rotary Piston Vacuum Pump WSDR 15K 

Roots Vacuum Pump FRU180