672 Z -A0E1A1
672 Z -A0E1A1
672 Z -A0E1A1
《聯(lián)系人；歐先生》
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自動化立體倉庫的出現(xiàn)是物流技術(shù)的一個劃時代的革新。它不僅徹底改變了倉儲行業(yè)勞動密集、效率低下的落后面貌，而且大大拓展了倉儲的管理概念，并使倉儲管理由簡單的保管型向綜合的流通型方向發(fā)展。堆垛機是自動化立體倉庫的主要搬運設(shè)備，是實現(xiàn)立體倉庫高效、安全、可靠運行的關(guān)鍵機構(gòu)之一。它在高層貨架的巷道內(nèi)來回穿梭運行，負責貨物在立體倉庫貨位的存放和取出。玉溪紅塔集團生產(chǎn)二部的物流系統(tǒng)共有八臺堆垛機，其中三臺輔料堆垛機、五臺成品堆垛機。由于輔料的堆碼比較緊密，重量也比較輕，工作效率較高。下面主要對成品堆垛機進行分析研究。
2 堆垛機存取成品的不可靠因素分析及改造方案
在自動物流的正常作業(yè)過程中，堆垛機在存取整托盤卷煙成品時，常常會發(fā)生整托盤成品歪斜的故障，甚至會發(fā)生整盤成品從高架上翻倒下來，究其原因主要有幾個方面：一是堆垛機的提升控制方法落后，在水平和縱向的定位不準，造成倒塌。二是堆垛機超尺寸檢測系統(tǒng)不完善造成成品翻倒。三是由于其他各種因素造成成品翻倒，第三種情況由于所占比例非常小，故不在文章分析之列。
2.1 堆垛機提升控制方法落后造成成品倒塌現(xiàn)象分析
原來設(shè)計堆垛機的載貨臺提升控制是由提升電機直接驅(qū)動，由于是直接驅(qū)動，載貨臺與成品卷煙在堆垛機運行起步時有一個速度突變，即從0m／min到最高速的60m／min。根據(jù)物體運動的規(guī)律，相鄰的兩個物體在速度突變時，會產(chǎn)生相對位移，在此主要是成品與成品之間會產(chǎn)生滑動，造成倒塌。二是在減速階段，在即將到達預存取貨位時，堆垛機的速度又從60m／min到0m／min，由于又是突變，煙箱之間又會產(chǎn)生相對滑動。同時，堆垛機在水平和垂直方向上也造成定位誤差。堆垛機的伸叉伸出時會頂在貨架上，也造成倒塌。在實際使用中，盡管發(fā)生這種現(xiàn)象的頻率不太高，但每次倒塌卻造成很大的損失，一方面損壞了卷煙成品，另一方面給庫區(qū)設(shè)備及工作人員的人身安全帶來極大威脅。所以，降低煙箱倒塌事故率，提高堆垛機的運行效率，是我們的技改方向。
2.2 堆垛機提升控制方法落后改造
從上面的分析可以看出，堆垛機提升系統(tǒng)控制的主要問題是沒有速度過度。為了解決這個問題，我們制定了一套改進方案，為堆垛機進行變頻器改造。經(jīng)過方案論證和查閱相關(guān)資料，決定選定羅克韋爾(rockwell)公司的1336FORCE為備選變頻器。
Indramat DZF 03.1M neuwertig im OVP versiegelt
Indramat TVP 231-100-W0 top
Indramat permanent Magnet Motor MHD115B-024-NG0-AN
Indramat TBM 1.2-040-W1
Indramat Memory Card DIAX04 HSM01.1
Indramat Power Line Filter NFD-02.2-480-055
Indramat Karte DEA 28.1 Umrichter Frequenzumrichter
Indramat KDS 1.1-150-300 W1-220 Spindelregler
Indramat TBM 1.1-20-W1 Servo Bleeder
Indramat TBM 1.2-40-W Servo Bleeder
Indramat TBM 1.20-40-W1/220V Servo Bleeder
Indramat TCM 1.1-08-W0 Servo Kondensator
Indramat TDM 1.2-030-300-W0 Servo Controller
Indramat TDM 1.2-050-300 W1 Servo Controller
Indramat TDM 1.2-100-300 W1 Servo Controller
Indramat TDM 1.2-100-300-W1-2 Servo Controller
Indramat TDM 2.1-030-300 W0 Servo Controller
Indramat TDM 3.2-020-300 W0 Servo Controller
Indramat TDM 3.2-030-300 W1 Servo Controller
Indramat TVM 1.2-050-WO-220V Versorgungsmodul
Indramat TVM 2.1-50/220/300-W1-220/380 Versorgungsmodul
Indramat TVM 2.2-050-220/300-W1-220/380
Indramat TVM 2.2-050-W1 220V Versorgungsmodul
Indramat TVM 2.4-050-220/300-W1 Versorgungsmodul
Indramat TVD1.2-08-03 AC Servo Power Supply Top
Indramat MOD21 1X0002-507 TDM7..- inkl. MwSt./Garantie
Reparatur Indramat Umrichter RAC 3.5-200-460-L00-W1-220
Indramat NAM 1.2-08 AC Servo Line Former TOP
Indramat NAM 1.3-15 Netzanschlussmodul NEU inkl. MwSt.
Indramat NAM 1.2-08 Netzanschlussmodul NEU inkl. MwSt.
INDRAMAT 2AD160C-B35OA1-BS03-B2N1
Indramat Bleeder Modul für DKC BZM BZM01.3-01-07
Indramat Bleeder Modul für DKC BZM BZM01.1-01-07
Indramat Versorgungsmodul TVM 2.2-050-220/300-W1/220
Indramat Antriebsregelger?t DDS 02.1-W100-D
Indramat Antriebsregler DDS 02.1-W050-D
Indramat RAC 3.6-150-460-L00-Z1-2 - Umrichter
INDRAMAT Permanent Magnet Motor MDD 093C-N-030-N2L-110G
INDRAMAT Permanent Magnet Motor MDD 093C-N-030-N2M-110G
INDRAMAT Permanent ServoMotor MDD 093C-N-030-N2L-110PA0
Indramat HDS03.2-W100N-HS12-0
INDRAMAT DLF1.1 INTERFACE BOARD tested warranty 1 month
Indramat NAM 1.2-08 AC Servo Line Former TOP
Indramat DDS03.1-W030-DA02-00 D AC Servo Controller
Indramat Modul DF 1
Indramat TVM 1.2-050-220/300-W0/220/380
Indramat AC Servo Bleeder TBM 1.2-40-W1/220
Indramat BZM Bleeder NEU OVP inkl. MwSt & Garantie
Indramat BZM Bleeder 01.1-01-07 inkl. MwSt & Garantie
INDRAMAT VERSORGUNGSMODUL TVD 1.2-15-03
INDRAMAT SERVOANTRIEBSMODUL TDM 1.2-100-300-W1
Indramat Modul DZF 1
Indramat SEK 1.4-26/1 Selector Regelverst?rker
Indramat NAM 1.2-08 AC Servo Line Former TOP
KDV 2.3-100-220/300-000 INDRAMAT, 1 month warranty
Programmierungsmodul Indramat 3TRM2 für MAHO 700C Fr?se
Programmierungsmodul Indramat 1TRM3 für MAHO 700C Fr?se
Programmierungsmodul Indramat TRK6 für MAHO 700C Fr?se
Indramat permanent Magnet Motor MHD115B-024-NG0-BN
Indramat permanent Magnet Motor MHD115B-024-NG0-RN
Indramat permanent Magnet Motor MHD071B-035-PG1-UN
Indramat Servo Controller Regler DKC 03.3-040 Profibus
Indramat DDS03.1-W030-DA02-00 D AC Servo Controller
Phoenix Contact Interbus-S Indramat IBS SAB 24 DI 8/8-I
Indramat Servo Motor MKD MKD090B-047-KG0-KN
Indramat DDS02.1-W050-DS01-02-FW Servo Controller
Indramat Karte DLF1.1 Umrichter Frequenzumrichter
Indramat Karte DZF1 Umrichter Frequenzumrichter
Indramat MAC 093B-0-GS-2-C/110-A-2 (MAC093B AC Motor)
Indramat Rexroth PPC-R02.2N-N-V2-NN-NN-FW PPC-R02.2 NEU
Rexroth Indramat RD52.2-4B-007-LA-2-FW/S133 Servo
DCK01.3-040-7-FW REM DCK-01.3-040-7-FW Indramat
Indramat System 200 DIAX04 AC Power Supply HVE03.2-W030
INDRAMAT A C SERVO POWER SUPPLY TVM 1 2 50W1 220V
Indramat DDC DDC01.1-N200A-DA01-00 Digital AC Servo
Indramat DDS 2.1-W050-D A.C Servo Controller
Indramat DDS 2.1-W050-DS04-00 A.C Servo Controller
Indramat HDC 01.1-A040N -PB01-01-FW Servomotor Steuer.
Indramat Reco-G.06/01 Rack 8 Pl?tze + Stromversogrung
Indramat A.C Servo Controller DDS 2.1-W050-DA02-01-FW
INDRAMAT Servo Controller CLM 01.2 CLM01.2
INDRAMAT Servo Controller HDS04.2-W200N-HS12-01-FW
INDRAMAT AC Servocontroller HDD02.2-W040N-HD12-01-FW
Indramat DDC DDC01.2-N200A-D Digital AC Servo
INDRAMAT AC-Controller HDS03.1-W075N-HS37-01-FW A0075
INDRAMAT AC-Controller HDS02.1-W040N-HS45-01-FW A0070
INDRAMAT AC-Controller HDS03.1-W100N-HS32-01-FW A0073
INDRAMAT AC Controller HDS03.2-W100N-HS32-01-FW
INDRAMAT Servo Controller HDS04.2-W200N-HA01-01-FW
INDRAMAT Servo Controller HDS04.2-W200N-HS45-01-FW
INDRAMAT AC- Servo Diax04 HDD02.2-W040N-HD12-01-FW
Indramat DDC DDC01.1-K100A-DL04-01-FW Digital AC Servo
INDRAMAT AC-Controller HDS02.2-W040N-HS45-01-FW A0069
INDRAMAT AC-Controller HDS03.2-W100N-HS32-01-FW A0074
Indramat DDC DDC01.1-K200A-DL02-01-FW Digital AC Servo
INDRAMAT AC-Controller HDS02.2-W040N-HS12-01-FW A0068
INDRAMAT AC-Controller HDS04.2-W200N-HA06-01-FW AS0034
Indramat DDC01.1-K200A-DL02-01-FW DDC A.C Controller
Indramat DDC01.1-K200A-DL05-01-FW DDC A.C Controller
Indramat DDC01.1-K200A-DL05-01-FW DDC A.C Controller
Indramat DDC DDC01.2-N100A-DL01-01-FW Digital AC Servo
Indramat DDC DDC01.2-N200A-DL09-01-FW Digital AC Servo
Indramat DDC DDC01.2-N200A-DA01-01-FW Digital AC Servo
Indramat DDC DDC01.2-N200A-DL01-01-FW Digital AC Servo
Indramat DDC DDC01.2-N200A-DL01-01-FW Digital AC Servo
Indramat DDC DDC01.2-N200A-DL05-01-FW Digital AC Servo
Indramat DDC01.2-N100A-DL02-01-FW DDC A.C Controller
Indramat DDC01.2-N100A-DL03-01-FW DDC A.C Controller
Indramat DDC01.2-N100A-DL01-01-FW DDC A.C Controller
Indramat DDC01.2-N100A-DL05-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL02-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL05-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DA01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DA01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL05-01-FW DDC A.C Controller
INDRAMAT Servo-Controller DDS02.1-F200-D Neu
INDRAMAT Servo-Controller DDS02.1-F100-D Neu
Indramat Drossel Typ KD 28D 80/240 Ampere Servomotor
Indramat Rexroth Bosch Sensorbox Aktorbox
Indramat Rexroth Bosch Aktorbox Sensorbox
EXPERT Rundtisch E55/1570/FLEX mit INDRAMAT Motor
INDRAMAT TRK6-4U-380/100-G1 warranty 1 month
BOHRSPINDEL INDRAMAT ADM112-B05BB1-ASF5-N3K5/S010
Heidenhain Indramat Drehgeber ERN 431.051-1024 B12
Heidenhain Indramat Drehgeber RON 275.0009-18000 W3
Heidenhain Indramat Inkrementaler Drehgeber ROD 1420
Indramat Rexroth Indradrive C HCS02
REXROTH INDRAMAT Drossel GLD 20
Heidenhain Indramat Geber Rod 1424,039B/100 Neu
INDRAMAT 3TRM2-G11-W0 (3 TRM 2 3TRM TRM2)
INDRAMAT RECO RMA 12.2-16-DC024-200 Output-Modul
BOHRSPINDEL INDRAMAT ADM112-B05BB1-ASF5-N3K5/S002
Indramat DST 7,5/S Trafo Prim.380V Sek. 230V 7,5 KVA
Rexroth Indramat LWL IKO 985
Rexroth Indramat Steuerleitung 25m INK204
Rexroth Steuerleitung Indramat 25m
Rexroth Indramat Motorleitung 25m INK267
Rexroth Indramat Steuerleitung 25m INK198
Indramat 3TRK2 (3TRK2-W12-E0/007 Achsmodul axis module)
Indramat 1TRM2 (TRM2-G11-W0/005 dc servo drive)
Indramat Motor MDC3.10C/SS-0/S017 MDC
Indramat Motor MDC3.10C/SS-1/S034 MDC
Rexroth Indramat Power Line Filter NFD03.1-480-007
Rexroth Indramat / Interbus S / R-IBS IL 24 BK-DSUB
Programmiermodul Indramat MOD1/0X045-008 (BDR2)
Programmiermodul Indramat MOD1/0X023-008 (BDR2)
Programmiermodul Indramat MOD1/0X023-011 (BDR2)
Rexroth Indramat - Netzdrossel HNL01.1R-0590-C-0065
indramat Motor MAC071C-0-GS-3-C/095-B-0
Indramat AC Hauptspindelantriebe Doku, Anleitung (9)
Indramat Asynchronmotor Doku, Anleitung (2)
