一、 引言
A06B-0145-B075-7075 FANUC隨著企業(yè)的不斷發(fā)展，有的客戶對(duì)起重機(jī)的使用不再是單一化的操作方式。依據(jù)用戶自身的使用特征與要求，他們對(duì)起重機(jī)的電氣操作方式逐步向多元化發(fā)展延伸。近年來，我公司已經(jīng)做了許多這方面的業(yè)務(wù)。下面是我公司最近剛交付使用完工的一臺(tái)三操作（遙控、駕操、地操)方式的起重機(jī)。筆者就它的工藝要求、電氣配置、操作方式做一簡(jiǎn)潔的介紹。同時(shí)附帶電氣圖紙，供大家參考。
二、 工藝要求
1、 起重量變50/20噸
2、 跨度16.5米
3、 起升高度12.0米
4、 起升速度主鉤2.0米/秒,副鉤3.5/0.35米/秒
5、 大車速度(雙速度)28/14米/秒
6、 小車速度(雙速度)21/10.5米/秒
7、 要求操作方式:遙控+開式司機(jī)室+地操(三者轉(zhuǎn)換)
三、 電氣配置
1、 主起升機(jī)構(gòu)：電動(dòng)機(jī)YZR225M-8，P=22KW，轉(zhuǎn)速715r/min，制動(dòng)器：YWZ-400/90
2、 副起升機(jī)構(gòu)：電動(dòng)機(jī)ZD151-6，P=13KW，轉(zhuǎn)速930r/min，制動(dòng)器：電動(dòng)葫蘆自帶
3、 小車運(yùn)行機(jī)構(gòu)：電動(dòng)機(jī)YDSE160M2-12/6，P=2.8/5.5KW，轉(zhuǎn)速400/800r/min，制動(dòng)器：YWZ-200/25
4、 大車運(yùn)行機(jī)構(gòu)：電動(dòng)機(jī)YDSE160L-12/6，P=3.8/7.5KW，轉(zhuǎn)速400/800r/min，無制動(dòng)器
四、 操作方式介紹
1、 地操
地操采用8+1鈕按鈕站（防水型）操作，A06B-0145-B075-7075 FANUC其中兩個(gè)升降機(jī)構(gòu)是單速度按鈕，分別控制機(jī)構(gòu)的升降動(dòng)作，大小車機(jī)構(gòu)是雙速度按鈕，分別控制大小車的快慢速度運(yùn)行，而且規(guī)定第一次按下去時(shí)是慢速度控制，再次按下去是快速控制。1鈕是電源控制。二次控制電路采用的是36V安全電壓，通過36V的中繼電器去控制380V的接觸器。最終控制機(jī)構(gòu)的動(dòng)作執(zhí)行。
2、 駕操
A06B-0145-B075-7075 FANUC駕操采用在司機(jī)室內(nèi)安裝控制面板的方式進(jìn)行，操作按鈕安裝在控制面板上面。按鈕的功能同地操。同時(shí)增加電鈴、照明、風(fēng)扇、啟動(dòng)、停止、鑰匙開關(guān)、指示燈等相關(guān)配置。
3、 遙控
遙控控制采用8鈕雙速度按鈕控制，遙控接受器安裝在電氣控制箱內(nèi)。通過遙控發(fā)射器發(fā)射信號(hào)，接收器接受信號(hào)的控制方式去驅(qū)動(dòng)機(jī)構(gòu)的運(yùn)行。由于遙控控制方式視野比較開闊，操作方便的優(yōu)點(diǎn)，為多數(shù)用戶所青睞。但它的缺點(diǎn)還是存在的，比如，接收器的輸出繼電器容易損壞，不能有遮擋物存在它所允許的射程內(nèi)，要求工作環(huán)境要干燥，無水、塵等。
注明，三者操作方式的轉(zhuǎn)換采用轉(zhuǎn)換開關(guān)進(jìn)行控制轉(zhuǎn)換。
五、 電氣圖紙
六、 結(jié)束語
A06B-0145-B075-7075 FANUC起重機(jī)的電氣控制方式很多，同一類的起重機(jī)由于電氣配置的不同，其采用的控制方式也有差別。設(shè)計(jì)關(guān)鍵是能滿足設(shè)備的工藝與技術(shù)要求的條件下，最大限度地發(fā)揮其控制性能。
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HP E3005-61036 E3005-69036 TH 128M SMPLR
HP 744/132L A4500-69001 VME Mainframe Computer CPU BOARD
National Instruments PCI-232/485 8 CH 184677D-01 PCI Interface Card
SIEMENS SIMATIC S5 6ES5 262-8MB13 CLOSE LOOP CONTROLLER
SMAC LAR30-025-55CV MOD 282 Linear Actuator
MKS 1150 1150C-4877V VAPOR SOURCE MASS FLOW CONTROLLER
Advantech PCE-5124G2 PCE-5B07-04 Core 2 Quad Q9550 2.8G 4GB RAM SBC System
COMTROL 5002291 ROCKETPORT PCI UNIV 32P card
Rayfire-Pro PCI 10730000 REV C
TAMS 60488 HP-IB HPIB card
HP / Agilent 4156B 04156-66503 TBR HRSMU EXCH BOARD
NuDAQ PCI-6028 REV.A3 Multi-Channel Analog Output Board
CALIBRE PCI93 BUS COMMUNICATIONS BOARD
API Controls DM 224, DM-224I-E ,Motor Driver
Scientific Atlanta IF Modulator 99002 P/N A99002.125
ACC8S Stepper Motor Interface Board, Delta Tau Data System 602644-100
YOKOGAWA F3SP38 SEQUENCE CPU
YOKOGAWA F3NC12 POSITION
YOKOGAWA F3YD64 TR OUTPUT
YOKOGAWA F3XD64 DC INPUT
Hitachi WJ200-007SF 1HP 1-phase 200-240volt INVERTER
fei 18634-B BIAS,FPS
SCADPack 5504 CONTROL MICROSYSTEMS 8 CH THERMOCOUPLE INPUT
SBS PMC-GIGABIT-DFX Dual fiber GBIC ports
Inb PRO/1000 PT Quad Port Bypass Server Adapter PCI-E EXPI9014PT
Spirent Netcom GX1420B 1-Port 100/1000Base Ethernet Adapter
Agilent 16700-66511 16700-68717 Multb PC Board
Agilent E2928A 32/64bit 66MHz PCI Exerciser and Analyzer Opt #300
Spirent Netcom SmarBits ML-7710 10/100 Fast Ethene
ASM HiPEC MOTION SOLUTION 01-18948/A
Agilent 53131A Universal Frequency Counter/Timer 5GHz Opt 050
Pro-face 2980070-04 GP2301-LG41-24V PANEL
ROCKY R538TXV V6.2 233MHz 128MB SINGLE BOARD COMPUTER
PORTWELL ROBO-678N 800MHz 256MB SINGLE BOARD COMPUTER
INDUSTRY BOARD PEAK 555 1GB 256MB HALF SIZE CPU CARD
U500 CONTROL BD. 690D1470 (REV.C4) ESP760
PCL-746+ 4 PORT RS232/422/485 CARD
NATIONAL INSTRUMENTS IMAQ PCI-1422 185652D/E/F-02
OMRON CPU42 C200HE-CPU42-E PROGRAMMABLE CONTROLLER
ORIENTAL AXUD25A SPEED CONTROL UNIT
YAKOGAWA PS495 0950-2211 Power Supply for 54750A 83480A E2602A
NSK ESA ESA-0810A35-21.1 DRIVER
Agilent E4432B Signal Generator ESG-D SERIES
HP / Agilent 08360-60209 YO PHASE DETECTOR BOARD
HP / Agilent 08360-60014 SWEEP GENERATOR BOARD
HP / Agilent 08360-60188 PULSE 50 GHZ Board
HP / Agilent 08360-60010 FRACTIONAL N Board
HP / Agilent 08360-60206 ALC Board
HP / Agilent 08360-60264 CPU Board
Rofin Sinar SeNr 804 4101 with 707-3294
EMC 100-561-091 8 Port GBE I/O Board WITH 2 SFP Transceiver
EMC 100-561-040 4 Port 4Gb Fibre I/O Board WITH 4 X Finisar P/N:019-078-032
National Instruments NI 184677C-01 PCI 8-Port RS232 Serial Interface
National Instruments PCI-6071E 184411E-01 Multifunction DAQ
ACUITY IMAGING LG-3 Frame Grabber REV C PC
Delta Tau PMAC-PCI 603588-104 603605-106 Flex CPU
MYCOM UPS52-130 5-PHASE MOTOR DRIVER
Cognex MVS-8602e CFG-8602E-001 RevC Opt H9 Camera Link PCI Express Frame Grabber
Euresys DOMINO ALPHA 2 EUR 1160_A2_4 REV.A2 Frame Grabber Card
Accelnet 800-1593B DIGITAL DRIVE
HP / Agilent 4156B 04155-66501 CPU and GSP BOARD
HP / Agilent 04155-66502 Analog to Digital Converter Board
GALIL DMC1730 3 AXIS MOTION CONTROLLER
LUCAS EGLOFF AG TFM 064-06-09-F 4 Axes Servo Drive
Panasonic N1F8RC12A LA8000-625 + FA8000-635 Camera Controller
GUZIK 307870 BEETLE
GUZIK 310360 PCI HOST ADAPTER
Agilent 89605B 75000 SERIES C
BECKHOFF FC9004 FC 9004 PCI Ethernet
HP 54751A 20 GHz MODULE
HP 54711A ATTENUATOR
Processor Interface Board for Tektronix TDS8000 Digital Sampling Oscilloscope
COGNEX VME 4200 EX SERIES VPM-4214EXK-00 MACHINE VISION
FORCE SPARC P/N: 105949 PCA MEM 50L-5/256
COGNEX VM16 203-0043-R B1 BOARD
OREGON MICRO SYSTEMS PC58-8 ISA MOTION CONTROLLER
OREGON MICRO SYSTEMS VME 44
Matrox Genesis GEN/X/00/8/STD
EMC CX3-40F CLARiiON 100-562-144 Storage Processor Blade
HEWLETT PACKARD E1740E 75000 SERIES C TIME INTERVAL ANALYZER
YASKAWA JUSP-ACP05KAA 200V SERVO DRIVE
Kollmorgen Servostar 600 610 S61000-SE
GALIL DMC-2260 Ethernet 10/100-baseT/RS232 6-axis MOTION CONTROLLER
VAT PM-5 641PM-16PM-1003/047 ADAPTIVE PRESSURE CONTROLLER
COMPACTPCI COMPACT PCI NEC NBC-I NBC-IC5B 277-055175-006 SBC
XYCOM DIO XVME-244 DIGITAL I/O VME BOARD
ESEC SA 931.900/2
PHILLIPS PG3752 SBIP 40 MHz VME BOARD 8122 284 3651
ESEC SA 92120 SYS68K / CPU-655 P/N:100606
SBS Technologies IP-488 IEEE-488 Instrumentation Bus IP IndustryPack
TEWS VIPC627-ET VME carrier card with four IP Sl
INTEL EXPI9404PF PRO/1000 PF QUAD PORT SERVER ADAPTER
MICRO STEP MC-5514 5-phase stepping motor driver
EDWARDS ED-D39620000 controller For Edwards turbomolecular pumps
AGILENT N1912-60002 DISPLAY INTERFACE BOARD
LQ038Q5DR01 SHARP LCD SCREEN FOR AGILENT N1913A
PCI-7851 HIGH SPEED LINK MASTER CONTROLLER INTERFACE
AVAL DATA AVME-132BF MPU-32BF TSM-132-2
HITACHI ZOSEN HIMV-134 C PCB CARD, HIMV134 HIMV 134
Kollmorgen Servostar 600 606 S60600-SE
HEWLETT PACKARD 82350A 82350-66501 REV B PCI CARD
ADLINK HSL-D132-M-N DISCRETE INPUT MODULE
Advantech PCI-7432 64-CH Isolated Digital I/O card
Jenaer Antriebstechnik ECOSTEP 100 100-AA-000-000
CYBEROPTICS PWA800 9232 REV:B BOARD
Inb PRO/1000 PT DUAL PORT NEW
HITACHI L200-004NFEF INVERTER DRIVE
ARCOM SYSTEM PCADADIO BOARD
CORECO VGAPCI OC-VGA0-K400 XR-M130-16050
CORECO OCULUS F/64P OC-F640-PD600 XR-M130-16010 Frame Grabber
Matrox HELIOS XCL ODYSSEY XCL FRAME GRABBER
RVSI 53002 REV-A VME SLAVE PROCESSOR with TTM610-E-16
YASKAWA JEPMC-REP2000 VER.A1 MECHATROLINK REPEATER
SEMICAPS SEMSCOPE SSS9905012
RVSI 53114 REV P Power Board
COGNEX In-Sight 3000 800-5808-2R RevB Camera head
YOKOGAWA F3RZ81-ON RS232 INTERFACE MODULE
ORIENTAL MOTOR 21K6GN-SWM AC MAGNETIC BRAKE MOTOR
HP 4156A PRECISION SEMICONDUCTOR PARAMETER ANALYZER
YOKOGAWA F3BU09-0N BASE
ISOMET D325-BS DEFLECTOR DRIVER
COGNEX VPM-3434-1 VM22A 203-0079-RA FRAME GRABBER
MATROX Meteor II MET2-MC/4/16F 751-0301 Multi-Channel
NuDAQ PCI-7296 Opto-22 Compatible 96-CH Digital I/O
PHYTRON CCD 93-70 MINI-H-24 Stepper Motor Drive
YASKAWA DR2-02AC-NY41 SERVOPACK
MYCOM PSU50-133 STEPPER MOTOR DRIVER
PCB Z-322J X5952NC-45
OMRON 3G8B2-NO020 OUTPUT BOARD
Dalsa X64-CL OC-64C0-02080 FRAME GRABBER
Matrox Solios eA/XA SOLM4AE SOL6M4AE PCIe Frame Grabber
Agilent 111-00043+D0 Interface Card
Teknic SST-1000-JCX Servo Stepper Drive
SIMCO 4009180 VISION CONTROLLER
VICOR VI-FKE6-CMX POWER SUPPLY 750W
HEWLETT PACKARD E3082-61014 BOARD
HEWLETT PACKARD E3005-61050 BOARD
OLYMPUS DV214600-01 AQ5276 For BH3-MJL
Mitutoyo PCI-QVNET MP244101 PCI Card
Mitutoyo QVMC-3B MP244002 PCI Card
Agilent 34905-26511 50Ohm DUAL 4:1 MUX BOARD
Motorola CPV5000 SBC Compac CPCI card
VISION SYSTEMS 7100028.10 BOARD
FEI COMPANY QUAD AMP 150-002580 DRIVER BOARD
Agilent E4404-60034 E4404-20034 Board
GALIL DMC1740 4 AXIS MOTION CONTROLLER CARD
MYCOM INS50 INS50-120 Stepping Motor Driver
RVSI 68410 with 61095 2in1 Boards
TRANSTECH PARALLEL SYSTEM TMB08-NIC1T2
RVSI 151123 Board
RVSI 151477 Board
RVSI 151458 Board
RVSI 150487-61 Board
RVSI 308295-01 Board
RVSI 61162 Parsytec TPM-Box.Rev 2 Art-No:6103-01
RVSI Acuity Imaging 070-200200 Rev C PCI Frame Grabber
AVG UTICOR PCI 185 185-24A2F008E2 OPERATOR INTERFACE
Gidding & Lewis DSM015 Centurion Micro DSM Drive
PACIFIC SCIENTIFIC 6415-001-N-N-N STEPPER DRIVE
ANORAD SMA8415-1C54-003-1A-1 73777 BRUSHLESS SERVO AMP
DELL XR997 10GB PCIe Server Network Adapter
Toshiba IK-C40MR Camera Power Supply
Dell W670G Broadcom 5708 quad 10/100/1000 WW126 DRAC 5
FORCE PENT/CPCI-736 R2 1G-1200-L512 P/N: 120406 Rev H
OMRON E5ZD E5ZD-8H01P Board
iNCAA COMPUTER PC-ATB2 PC-ATB2-5632
Motorola MVME 340B 01-W3787B01B Board
MEI Motion Engineering PC/DSP + SCALE Interface Module
PCI-PDISO16 16 Relays and 16 Isolated Digital Input Car
Humo HVME101 HVME-101 16-Bit CPU VME Module
LMKPCI4P Indexer Motion Control Card
MATROX Meteor II METEOR2-MC/4B MC/4B Frame Grabber
OMRON C200PC-ISA13 C200PC with C200PC-CN221 Cable
Rofin Sinar ALI3 625-120300654 PCI Card
Rofin PCLD ALI RETRO 3 625-101108100 ISA Card
GALIL DMC-1770 7AXIS MOTION CONTROLLER REV E
ADVANTECH PCI-1610 4PORT HIGH SPEED COMMUNICATION CARD
RVSI 51828 VME MASTER BOARD REV-A
RVSI 51829 VME MASTER BOARD REV-A
RVSI 49335 VME MASTER BOARD REV-B
FUJI COGNEX 4800 VME-48316-32F Rev F Vision Controller Board
RVSI 69532 AXIS DRIVER (GS7000) BOARD
RVSI 53115 REV G Sensor Control Configuration & ASSE
RVSI 63514 SENSOR CONTROL BOARD
RVSI 53200 TPA INTERFACE BOARD
RVSI 50935 REMOTE POWER BOARD
FLOROD CORPORATION LCM-308 LCM CONTROL PANEL
EURESYS GRABLINK VALUE 1191 PCI FRAME GRABBER
COGNEX 8110-CVM6-32 VM22A 203-0079-RA FRAME GRABBER
ZEISS AXIOVERT 405M 451706-9010
ADLINK HSL-DI8DO8-C-NN 8-CH Discrete Input/Output Modul
YASKAWA A1A2CN2-FK JUSP-A1A2CN2-FK SERVO DRIVE
RVSI Acuity Imaging 070-200000 045-200001 Frame Grabber
TEKTRONIX TMS818 PROBE ADAPTER BUS Support PCI EXPRESS
Tektronix TMS817 Probe Adapter PCI Express probe Head
FORCE SPARC CPU-5V CPU-5V/64-100-2 VME WITH MEMORY
BALDOR DBSC102-GAAW AC SERVO DRIVE
TECHNOSOFT IPM240-5E INTELLIGENT
