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TCSESU043F1N0現(xiàn)貨 in stock! 歡迎來電咨詢~??！

TCSESU043F1N0,

TCSESU043F1N0

國內(nèi)的包裝生產(chǎn)線在發(fā)展初期一般只能完成物料包裝，后續(xù)的搬運工作則由搬運工人來完成。隨著產(chǎn)量的日益擴大，傳統(tǒng)的人工搬運方式顯然無法滿足需求，碼垛機械的出現(xiàn)為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產(chǎn)線中，使生產(chǎn)現(xiàn)場變得智能化，可以實現(xiàn)飲料、食品、日化等行業(yè)各種作業(yè)的碼垛物流，為企業(yè)改善工作條件，減輕個人體力勞動，減員增效起到了關(guān)鍵作用。目前主流的控制系統(tǒng)采用 PLC+ 機械手的方式，對整條生產(chǎn)線的末端產(chǎn)品進行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統(tǒng)，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設(shè)計的碼垛線為雙線輸送，碼垛能力能達到 60 箱 / 分，主要應(yīng)用在食品行業(yè)。該碼垛線通過 PLC 控制將兩條生產(chǎn)線上輸送過的產(chǎn)品分別輸送到對應(yīng)的堆疊區(qū)，且通過觸摸屏可設(shè)定不同的層數(shù)采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉(zhuǎn)向電磁閥、轉(zhuǎn)向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應(yīng)系統(tǒng)和左右棧板輸送帶等設(shè)備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進入，經(jīng)過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據(jù)需要確認(rèn)是否轉(zhuǎn)向 ( 如需轉(zhuǎn)向則轉(zhuǎn)向氣缸動作 ) 并計數(shù)，PLC 進行判斷產(chǎn)品是否已完成一列。達到一列后控制推桿動作，將貨物整平。此時，PLC 發(fā)出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產(chǎn)品;當(dāng)完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應(yīng)啟動，為缺少棧板的堆疊區(qū)提供棧板，依次循環(huán)實現(xiàn)持續(xù)碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數(shù)較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統(tǒng)選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數(shù) CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉(zhuǎn)向氣缸、滾筒等動作頻繁，高達 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅(qū)動大負(fù)載。在HMI選型上，單線系統(tǒng)選用7寸屏即能滿足要求，但對于雙線控制系統(tǒng)，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網(wǎng)接口與 S7-200 SMART 無縫連接，編程調(diào)試、設(shè)備通訊都很方便。電控系統(tǒng)配置如附表所示。
4.1 結(jié)構(gòu)化模塊設(shè)計
　　由于碼垛線控制點數(shù)較多，程序較大，而且各部分功能較為分明，所以在軟件設(shè)計時，采用結(jié)構(gòu)化編程的理念可使程序結(jié)構(gòu)更加分明。程序設(shè)計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調(diào)用相應(yīng)子程序。子程序主要有：開機初始化程序、各設(shè)備手動控制程序、入口計數(shù)子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統(tǒng)復(fù)位及數(shù)量清零等子程序組成，如圖 3 所示。

上億庫存，國內(nèi)外近千個倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

BQ2320-9R-EX 24 TO 12VDC VOLTAGE CONVERTER

GFK-2201 IMC-D-Hardware Manual (Requires GFK-2205 Programming Manual)

IC200MDL631 Input 125VDC POS/NEG logic isolated 8 point

IC647ASG001 PA Electronic Signature

IC647IFPLRN00075M iFIX Plus SCADA 75 I/O Runtime (M4 Part)

IC660TBA104 Terminal Assembly for IC660BBA104

IC697MEM719RR Expansion RAM, 512 KBytes,CMOS (Used w/77X CPUs & PCM)

MA15/D/2/SI AC15AMP PWR SRG PROTECT (240AC)

FlexLogix System 1794-IB16D 24V DC SINK DIAGNOSTIC INPUT MODULE, 16PT

PLC-5/1771 System D1771-6.5.99 CONFIGURABLE FLOWMETER MODULE USER MANUAL 1771-CFM

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RSI Software Products 9301-2SE2300ITE RSVIEW32 WORKS 1500 (ITALIAN)

RSI Software Products 9701-VWSB250ENU2 RSVIEW SE STATION 100 - 250 DISPLAY UPGRADE

RSI Software Products 9399-L5PG 9399-L5PG PLC-5 A.K. SERIES PROGRAMMING GUIDE

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IC300FOX404 FOX Fiber Optic Base/Hub

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & communication cables, WinCfg, user & programming manuals

MTR-3S67-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6114-K504 Replacement lithium encoder battery pack for Alpha SVM1-180HVi amplifier

20C-PP00017 TERM BLOCK, PF 700H, I/O, NO. 1 - 10

20G1ABD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D017N114 PowerFlex 523 7.5kW (10Hp) AC Drive

2711P-T19C22A9P PanelView Plus 7 Graphic Terminal

6SE6440-2UC23-0CA1 3KW

1492-JKD4 4 mm Knife Disconnect Terminal Block

1492-WMG4 IEC Term Blck 8x47.6x41mm Screw

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緊湊型信號模塊 6ES7 523-1BL00-0AA0 DI16/DQ16：數(shù)字量輸入 / 輸出模塊，16x 24VDC/16x 24VDC/ 0.5A BA, 25mm 模塊，含前連接器

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1746-OB16E SLC 16 Point Protected Output Module

1788-FBJB4R 1788 Redundant FF 4 Way Junction Box

194E-25-C3 194E 3 Pole Terminal Cover

20-PP01083 PLASTIC TRML BASE W/FILTER CAPS, FRAME 9

2090-CSBM1DF-18AA01 Kinetix Cable Single DSL 2090-Series

20AC030A3AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-EV-MT W/B-EBIM 30 DAY EVAL

GQPK3D200L2P 6 inch Monochrome/ GE Fanuc Label/ 24VDC/ UL/ cUL/ CE/ UL1604

IC600DM707RR DP Prom Type 1B Module (DPU)

IC647HSTES1000KM Historian Enterprise Server 1,000,000 Points (M4 Key)

IC647WKM001RR Workmaster II Sys Unit, 2 MB RAM, 60 MB HD, MS-DOS

IC694ALG233 RX3i Efficiency 16-Channel Advanced Analog Current Input module provides 16 single-ended or 8 differential b channels. 0 - 20mA and 4 - 20mA with 16 bit resolution. Advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM

IC756SDV000CT-99 DV Development - Solaris Op Sys, Traditional Chinese, Version 9.9

MicroLogix 1200 System 1762-IR4 4 CHANNEL, RTD/RESISTANCE MODULE

PLC-5/1771 System 1771-TCMR RTD TEMP CONTROL MODULE

Distributed I/O 1794-OC16 FLEX 48 VDC OUTPUT MDL

Communications 9399-LINXGR RSLINX GETTING RESULTS GUIDE

Support 6200-APIS SUPT RENEWAL CONTRACT FOR 6200API

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RSI Software Products 9324-RL5ENU2 UPGRADE: OUT-SUPT: WINLOGIC5 OFFLINE TO RSLOGIX5

RSI Software Products 9301-2SE350FRU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (FR)

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788 SLDERLSS Field CONN Adapter, Used W/995, 4161 (2-4 Digits), 4162. Screw Term O/I'S For Data LNS

IC200MDL140 INPUT 120VAC (1 GROUP OF 8) 8PT

IC697CGR935 Hot Standby Genius Dual Bus CPU, 486DX4, 12K Discrete I/O, 1M fixed user memory, Floating Pt.

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294D-FD4P2P-G1 Variable Frequency Drive

S8JC-15024 NEW 220VAC，容量： 150W輸出 24V 6.5A

1492-SPM3B040-N MCB Supplementary Protector 4 A

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150-F480NBDB SMC Flex Smart Motor Controller

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1783-BMS06TA Stratix 5700 6 Port Managed Switch

193-EIMD E3 Plus Module

20-750-BUS6-F9 PF755 FR9,IP00,600/690 VAC,DC BUS TERM

2090-CPWM7DF-10AF07 MP-Series 7 m Length Power Cable

2097-V34PR5 Kinetix 300 Servo Drive

ET-GT-9ES-2ST 8 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-2061 VMIC - Thermocouple User's Manual - IC697VTM004/008

IC220MDL753 OUTPUT, 24VDC POSITIVE LOGIC 0.5A, 8PT (REQUIRES 4 IC220TBK082)

IC647DMC200 DataMart 200 Reporting Clients

IC647ROC000C ROC:Fisher Remote Operations Controller for 2048 Units

IC693MDL330RR 120/240 Vac Output, 2 Amp (8 Points)

IC756CDV010E-97 DV Draw Development on Compaq True64, English, Version 9.7

MSI-PROD-25 Product Management Clients 25 Pack

PLC-5/1771 System 1771-DRS1 CONTROL COPROCESSOR, STATIC RAM MEMORY EXPANSION

Distributed I/O 1790-15CMCBL LDX I/O LONGER RIBBON CABLE, 15CM (LOTS OF 5)

Communications 1788-CNF CONTROLNET LOGIX DAUGHTER CARD

Operator Interface 2711-NC1 PANELBUILDER UPLOAD/DOWNLOAD CABLE

Support 9305-RSVADDCDER SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCDE

Support 9324-RLD300ENS SUPT RENEWAL CONTRACT FOR 9324RLD300EN

DeviceNet Products 2711-T10C10 PV1000 COLOR TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400ESU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9371-EPCO3 RSWIRE ISA LIBRARY

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IC646TPD000 ProServer Unlimited I/O Point Development System

IC647OMRC OMR:Omron Host Link

IC693ALG390RR Analog Output, Voltage, 2 Channels

IC752DPA060RR Datapanel 1060 with resistive touch. 10.4 inch VGA (640x480) active matri x TFT color display. No bezel - mounts from inside panel. Supports a ll WinCfg functionality.

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Operator Interface 2711-K6C9L1 PV600 COLOR KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3100DER SUPT REINSTATEMENT CONTRACT FOR 93012SE3100DE

Support 9380-RSBAR1000S SUPT RENEWAL CONTRACT FOR 9380RSBAR1000

DeviceNet Products 1734-RTB REPLACEMENT IEC SCREW TERMINAL BLOCK

RSI Software Products 9301-2SE3200ITE RSVIEW32 RUNTIME 300 (ITALIAN)

RSI Software Products 9358-BPCNT03ENE RSBATCH PC-BASED PHASES 03 UNITS

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IC646MDD700 Logic Developer PC (HRT) 700 Tag Runtime & Development Systems

MSP-VOL-IN2 Obsolete - 0-5 VDC in / Pulse out

QPI-MBP-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: Modicon Modbus Plus/ UL/ c UL/ UL1604

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2711P-RDT15AG PanelView Plus Display Module

280E-F12Z-10C-RR-3 ArmorStart Direct Online Starter

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1492-PD3183 335 A Power Distribution Block

電源模塊 6ES7405-0KR00-0AA0 PS405 輸入電壓 24/48/60VDC 10A 冗余/寬槽

變送器 3RS17052FD00

TIA 博途數(shù)字化選件 6AV2107-0PX04-0AA5 SIMATIC Visualization Architect V14

1585J-M8RB-2M5 RJ45 Ethernet Media

1760-PICOSOFTM Pico programming MED Software

188-K2D500 Miniature Circuit Breaker 50 A

194L-E12-4513 12A 194L Load Switch

2090-CPBM4DF-14AF07 MP-Series 7 m Length Pwr and Brake Cable

2090-XXNFLT-S03 TL-Series 3 m Length Feedback Cable

BC647OEM0300 OEM Edge Program - Machine Edition (Approval Required)

GC647MGP001 Proficy Plant Applications Adaptor Assisted Support

IC200GBI001CA Conbal Coated REMOTE I/O Genius NETWORK INTERFACE UNIT

IC646NMA000 Marquee Driver

IC647JYCM JYC:Johnson Yokogawa YS 100 Series

IC670MDL740 12/24VDC 0.5A Pos. Logic Output 16 Pt. Grouped

IC697MDL650RR 24 Vdc Input, Positive Logic (32 Points)

IC800SLCPVL100 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor. 10 meters

ControlLogix/1756 System 1756-PB72 19.2 - 32 VDC POWER SUPPLY (5V @ 10 AMP)

Industrial Computers 6182H-12TRH15D VVCE 1250, TOUCH, STD MEM, CNET, DC

Process Control 1757-PFBUPG010 PROFIBUS LIC UPG 10 IOMS

Operator Interface 2711P-ST10B PANELVIEW PLUS 1000 KEY/TOUCH STARTER KIT

Support 9357-ENETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357ENETMD3E

Support 9363-SNAPSHOTS SUPT RENEWAL CONTRACT FOR 9363SNAPSHOT

ControlNet Products 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE240DEU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-B30ENE RSBIZWARE BATCH 30 UNITS

Motion Control MPL-A430H-SJ24AA MOTOR,SERVO,6.55 NM,3500RPM,SINGL,230V,BRK,8.2KG

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IC610MDL135RR U.L. Listed 115Vac Input (6 points)

IC800SLA5002 5000W, 230VAC SL Series Amplifier

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2711-NMCE PanelView Accessory

280-PWRM22H-M8 ArmorStart Three-Phase Power Media

3G3MV-A4004 NEW 1.9KVA 1.8A 0.4KW 三相AC380-460V/50HZ/60HZ

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1494U-NC 1494U 10A N.C. Auxiliary Contact

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1585D-M4UBDM-70 1585D Ethernet Media Patchcord

1756-JMPR ControlLogix Jumper Bar

1797-PS2N2 FlexEx Power Supply

194E-E63-1753-6N 63 A 194E Load switch

2090-CFBM6DD-CCAA12 TL-Series 12m Feedback Cable

2090-SCEP15-0 Kinetix 15-15m Fiber Optic Cable

BC646MFL001 FANUC Ladder IIIC with Proficy GlobalCare Complete

GC647ADC025 GC Dashboard Client 25 Pak

HMI-CAB-C58 CABLE MODICON 984 SLOT

IC641SWP064 Series 90 PCM Flow Computer Software

IC647IFCLNTSRO010C iFIX iClientTS Read Only 10 PK (M1Component Part)

IC660EBD020RR Ph B 24/48Vdc and 24Vdc 16 CKT Src Electronic Asm

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IC756WRE099E-275 "Runtime License for Windows 50-99 Users, Per User, English v2.7.5"

FlexLogix System 1794-OB16P 24V DC SOURCE OUTPUT MODULE (PROTECTED), 16 POINT

PLC-5/1771 System D1785-6.5.24 CONTROLNET PLC-5 HOT BACKUP USER MANUAL

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Operator Interface 2711P-K10C4B2 PV PLUS 1000, KEYPAD, ENET, AC PS, EXT MEM

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Support 2706-NP1S SUPT RENEWAL CONTRACT FOR 2706NP1

Support F1785-L40CSERC FIRMWARE UPGRADE FOR 1785-L40C PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300U2 UPGRADE: IN-SUPT: RSVIEW WORKS 150 TO 1500

RSI Software Products 9701-VWSCWAFRE RSVIEW SE CLIENT (FRENCH)

RSI Software Products 9399-RL50GRES RSLOGIX 500 GETTING RESULTS GUIDE (SPANISH)

Motion Control 1394C-AM04 MODULE,AXIS,3KW,4.5A CONT,9.0A PEAK

BC646MDD000 Logic Developer PC w/Runtime (HRT) 8,000 I/O

IC300OCS032 OCS with 2x20 LCD Display and with 16 keypad. Built in I/O no expansion. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A neg. logic with ESCP). No network

IC752SKT007RR Datapanel 320T CEG Starter Kit: Includes Datapanel 320T Passive Color Expansion with 2MB & Genius (CBT070), download & communication cables, WinCfg, user & programming manuals

MTR-3T11-G-R-0-M-SRR Servo Motor Metric with Seal

ZA06B-6130-H003 BSVM1-40i Beta i series amplifier rated 40 amp and 200/230 VAC

20CC650N0ANNBNA0 PowerFlex 700H AC Drive 650 A 355 kW 20C

20G1ABF500JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D6P0N114 PowerFlex 523 2.2kW (3Hp) AC Drive

2711P-T6C5D8 PanelView Plus 6 6 Clr Touch DC RS232

6SE6440-2UD32-2DB1 22KW

1492-L2-B IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-XIM24-8R Relay Expander Module

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