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Modicon 992 019 1002現(xiàn)貨 in stock! 歡迎來電咨詢~??！

Modicon 992 019 1002,

Modicon 992 019 1002

國內(nèi)的包裝生產(chǎn)線在發(fā)展初期一般只能完成物料包裝，后續(xù)的搬運工作則由搬運工人來完成。隨著產(chǎn)量的日益擴大，傳統(tǒng)的人工搬運方式顯然無法滿足需求，碼垛機械的出現(xiàn)為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產(chǎn)線中，使生產(chǎn)現(xiàn)場變得智能化，可以實現(xiàn)飲料、食品、日化等行業(yè)各種作業(yè)的碼垛物流，為企業(yè)改善工作條件，減輕個人體力勞動，減員增效起到了關(guān)鍵作用。目前主流的控制系統(tǒng)采用 PLC+ 機械手的方式，對整條生產(chǎn)線的末端產(chǎn)品進(jìn)行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統(tǒng)，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設(shè)計的碼垛線為雙線輸送，碼垛能力能達(dá)到 60 箱 / 分，主要應(yīng)用在食品行業(yè)。該碼垛線通過 PLC 控制將兩條生產(chǎn)線上輸送過的產(chǎn)品分別輸送到對應(yīng)的堆疊區(qū)，且通過觸摸屏可設(shè)定不同的層數(shù)采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉(zhuǎn)向電磁閥、轉(zhuǎn)向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應(yīng)系統(tǒng)和左右棧板輸送帶等設(shè)備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進(jìn)入，經(jīng)過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據(jù)需要確認(rèn)是否轉(zhuǎn)向 ( 如需轉(zhuǎn)向則轉(zhuǎn)向氣缸動作 ) 并計數(shù)，PLC 進(jìn)行判斷產(chǎn)品是否已完成一列。達(dá)到一列后控制推桿動作，將貨物整平。此時，PLC 發(fā)出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產(chǎn)品;當(dāng)完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應(yīng)啟動，為缺少棧板的堆疊區(qū)提供棧板，依次循環(huán)實現(xiàn)持續(xù)碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數(shù)較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統(tǒng)選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數(shù) CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉(zhuǎn)向氣缸、滾筒等動作頻繁，高達(dá) 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅(qū)動大負(fù)載。在HMI選型上，單線系統(tǒng)選用7寸屏即能滿足要求，但對于雙線控制系統(tǒng)，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網(wǎng)接口與 S7-200 SMART 無縫連接，編程調(diào)試、設(shè)備通訊都很方便。電控系統(tǒng)配置如附表所示。
4.1 結(jié)構(gòu)化模塊設(shè)計
　　由于碼垛線控制點數(shù)較多，程序較大，而且各部分功能較為分明，所以在軟件設(shè)計時，采用結(jié)構(gòu)化編程的理念可使程序結(jié)構(gòu)更加分明。程序設(shè)計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調(diào)用相應(yīng)子程序。子程序主要有：開機初始化程序、各設(shè)備手動控制程序、入口計數(shù)子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統(tǒng)復(fù)位及數(shù)量清零等子程序組成，如圖 3 所示。

上億庫存，國內(nèi)外近千個倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

Support 9324-FWRTENR SUPT REINSTATEMENT CONTRACT FOR 9324FWRTEN

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GC646TDV915 Proficy GlobalCare Complete for Server 1500 I/O Develop/Runtime System

IC641SWP308 LM 90-30/20 ver. 4.02 for NEC 9800 Computer

IMC-313D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp

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20BC011A0AYNADC1 PowerFlex 700 AC Drive 20B

20DJ730N0ENNBNANE PowerFlex 700S AC Drive 730 A 600 Hp 20D

2198-H040-AP-T K5500 FR1,2 AC control conn

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1756-RM2K CLX Redundancy Module

188-K1D160 Miniature Circuit Breaker 16 A

194E-Y25M-1756-6N 25 A 194E Load switch

2090-CFBM7E7-CEAF02 2 m Length SpeedTec Extension Cable

2090-UXNFBY-S25 Y-Series 25 m Length Feedback Cable

BC646TRT050 Server 50 I/O RUNTIME SYS with Proficy GlobalCare

GC647IFPLRN00075 GCC iFIX Plus SCADA 75 I/O Run

IC200CBL545 VersaMax CPU001, 9-pin, RS-232 to DataPanel 3x/5x

IC646MPP050 Logic Developer PLC Professional 50 pack

IC647IFPRSRUNLMTK iFIX Profsnl SCADA Unlimited Server (M1 Kit Part)

IC660TSD100 Terminal Assembly for IC660BBD100/101

IC697CPM925RR CPU, 64MHz, 12K Discrete I/O, 1024K RAM, 80486DX2

IC800PCUBC02S030 Powercube flying lead interface cable configured for 200 steps/revolution and power save enabled. 3 meters

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Industrial Computers 6182H-10KEH15B VVCE 1000, KEYPAD, EXT MEM, CNET, AC

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Support 9351-SLRSR SUPT REINSTATEMENT CONTRACT FOR 9351SLRS

ControlNet Products 1786-RPFRXL CONTROLNET FIBER RING REPEATER - EXTRA LONG

RSI Software Products 9301-2SE2400ESU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (ES)

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Motion Control 2090-DANPT-16S12 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 1

BC647MQPU01 View for QuickPanel (Upgrade from QuickDesigner) with Proficy GlobalCare Complete and a hardware key

IC5008TAW0000 18" Inbligence Industrial PC, Standard Series Win2000

IC800MCUB12310XD Stepping Motor Cube, 175 oz-in with DeviceNet Option, NEMA 23

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20AD022A3AYYAEG1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC260A0NYNACANE PowerFlex 700S AC Drive 20D

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25C-E022N104 PowerFlex 527 15kW (20Hp) AC Drive

280-PWRM22B-M10 ArmorStart Three-Phase Power Media

FX1N-422-BD RS422C 通信用適配器

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1494H-EA3H2 Heavy Duty Fusible Safety Switch

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ET 200SP 6ES7193-6BP20-0BA0 基座單元 BU15-P16+A10+2B，類型A0，直插式端子，帶有10個AUX端子，15mm寬

1585D-M4TBDM-9 Micro D-Code, QD Style Ethernet Media

1756-ENBT ControlLogix Enet/IP Comms Module

1794-OF4IXT Flex XT 4 Point Analog Output Module

194E-CA80 194E Load switch

2090-CCMCNDS-48AA01 Comms Cable Kinetix 3 MLX to Drive 1m

2090-DANPT-16S02 TL-Series 2 m Length Power Cable

ABICTDE0000/SER 10.5 inch Color TFT/ TCP Label/ 24VDC/ with HMI-CAB-C52 & HMI-CAB-C83/ UL/ cUL/ CE/ UL1604

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HE697THM260 8 channel thermocouple b module for Series 90-70 with 0.1degC resol ution and resistance measurement.

IC630MDL376RR 115/230Vac Isolated Output Module (8 points)

IC647HSTSS75KM-35 Historian v3.5 Standard Server 75000 Points (M4 Key)

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IC695CDEM002 RX3i type 2 demo case for Chinese market. Demo includes CPU, power supply, Ethernet, b simulator, output with ESCP, high speed counter, Universal analog and analog output modules. Demo also includes QuickPanel control/view includes thermocouple

IC756WET100E-26 Custom Editor Toolkit, English, v2.6

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PLC-5/1771 System 9399-RL53GRPT RSLOGIX 5 GETTING RESULTS GUIDE (PORTUGUESE)

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1732D-IBDPM12MND ArmorBlock 16 Point Input Block

1771-OR 1771 6 Point Digital Output Module

193-ED1EP E1 Plus 5.4-27 A IEC Overload Relay

199-FSMA2 Industrial Relay R-C Surge Suppressor

2090-CPWM7DF-08AA05 MP-Series 5m Standard Power Cable

2094-XL75S-C1 Kinetix 6000 Line Interface Module

DT1014 External Floppy Drive

GFK-1086 Series 90-70 Third Party VME I/O Integration Manual

IC220ACC001 MODULE LABELS NARROW, QTY 10

IC647BSP255 Batch Large Server Pak (255 Units)

IC647PRTHE025M Proficy Portal Historian Edition Client Pack 25 Users (M4 Key)

IC693CPU363RR CPU363 Module (240K Bytes configurable user memory)

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IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

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1492-SJ5-10 IEC Side Jumper, 10 PL 5mm

人機界面 6ES7810-5CC08-0YA5 "STEP7 V5.3 專業(yè)版 2004?SP1"

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1497B-A11-M14-3-N Control Power Transber

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1769-CJC CompactLogix CJC Temperature Sensor

188-K4D130 Miniature Circuit Breaker 13 A

194R-CN60-1753-PB Non-Fused 194R Disconnect Switch

2090-CPBM7DF-10AF90 MP-Series 90 m Length Cable

2090-XXNPMP-14S60 MP-Series 60 m Length Power Cable

CBL-14-MP-10 Power cable for MTR-1235 or MTR-1300 or MTR-1400 series splashproof stepping motors. 10 feet

GF-0190 Connecting FlashCable to Federal Maxum Plus.

IC200TBX023 Tool box, 23 point, (IC200UAL006) DC In/Relay Out, 2 analog In, 1 anal og out, AC powered (requires AC power) provided with software, manuals and cables (IC640VPS002 and IC646MPM001)

IC646TBPAS050 Production Accounting Server 50 mass balance streams

IC647NMR000 CIMPLICITY HMI MODBUS RTU Communications Driver

IC693ACC313 Series 90-30 10 SLOT ADAPTER BRACKET

IC750VFD220RR PANELWARE 2-Line x 20-Character VFD Dislplay

IC800VMCE050 Encoder cable for 100 W to 750 W VersaMotion servo motors- 5 meter

SLC/1746 System 1746-OB6EI ELECTRONICALLY PROTECTED DC OUTPUT MODULE

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Application-specific products 6556-SDM DIE MONITORING SOFTWARE FOR THE SLC

Operator Interface 2711-B6C14 PV600 COLOR KEY&TOUCH, MBUS & RS232 PRINT

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Support 9307-EM10K3PXR SUPT REINSTATEMENT CONTRACT FOR 9307EM10K3PXENE

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Motion Control 2090-K6CK-D15M CONNECTOR, MOTOR FDBK, D-SHELL/TERM BLOCK, 15 PIN

GFK-0484 Series 90-70 Demo Case User's Manual

IC641VPS300 VersaPro - Windows Programming Software for Series 90-3- and VersaMax PLCs

MSC-LI Obsolete - Loop Isolator 4-20 mA In / 4-20 mA out

PSPC-DC5 Prof Shop Floor SPC DC 5 User

20BC011A3AYYADC0 PowerFlex 700 AC Drive 20B

20DR180A0ENNANANE PowerFlex 700S AC Drive 20D

2198-H070-ERS2 KINETIX 5500 SERVO DRIVE

2711P-RAT12E PanelView Plus Accessory

280-PWRM35G-M8 ArmorStart Three-Phase Power Media

CQM1-ME08K EEPROM 8K字

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通訊處理器CP 6ES7 870-1AB01-0YA0 ModbusRTU 從站，包含軟件和單授權(quán)

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TIA 博途 WinCC 選件 6AV2107-0KE00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 5 Clients

1585J-M8HBJM-10 RJ45 Ethernet Media

1757-SRC3 System Redundancy Module

188-K2B060 6 A Miniature Circuit Breaker

194E-Y63-1756-6G 63 A 194E Load switch

2090-CHBIFS8-12AA09 Kinetix 6000M IPIM Hybrid Cable

2090-UXNPBMP-8S09 MP-Series 9 m Length Power Cable

BC647MDA000 View Development/Runtime 8000 I/O with Proficy GlobalCare Complete and USB Hardware key

GC647IFPRDVUNLMT GCC iFIX Profsnl SCADA Unlmt Dev

IC200CHS005 I/O carrier spring style

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