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OFSCSPBLT
OFSCSPBLT
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上架日期:2019-09-20 16:28:35
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    在企業(yè)搬遷工作中,原來在包裝崗位有兩臺(tái)其他品牌的小型 PLC在使用,分別控制堆垛崗位和封切熱縮崗位。目前該型號(hào)產(chǎn)品已經(jīng)被淘汰,而在搬遷后發(fā)現(xiàn),PLC上電無反應(yīng),必須要進(jìn)行更新?lián)Q代。
      1 工藝原理
      本包裝設(shè)備,完成對(duì)本廠建材產(chǎn)品的包裝,包裝材料使用PE 熱縮塑封膜。主要工藝步驟包括:①堆垛;②封切:對(duì)塑料膜進(jìn)行切斷和封口;③熱縮:使PE膜加熱收縮包裹產(chǎn)品。
      2 方案選型
      2.1 控制方案設(shè)計(jì)
      針對(duì)本系統(tǒng)的特點(diǎn),適合采用集成了IO點(diǎn)的小型PLC。而溫度可以單獨(dú)交給溫控表進(jìn)行控制,速度由變頻器進(jìn)行調(diào)節(jié),為了提高系統(tǒng)操作性能,溫控表和變頻器與PLC進(jìn)行MODBUS通信,交換數(shù)據(jù)。同時(shí),PLC通過網(wǎng)線連接至中控室上位機(jī),完成數(shù)據(jù)采集、顯示和必要的操作。
      2.2 PLC選型及IO表設(shè)計(jì)
      根據(jù)現(xiàn)場(chǎng)設(shè)備匯總需要輸入點(diǎn)13個(gè),輸出點(diǎn)12個(gè),使用 S7-200 SMART系列的SR40型號(hào)CPU并設(shè)計(jì)IO表。
      2.3 其它主要電氣設(shè)備選型
      另外選擇了1臺(tái)安川V1000變頻器和2臺(tái)山武SDC36溫控表分別進(jìn)行速度和溫度的控制,它們都支持通過MODBUS通信協(xié)議與 S7-200 SMART進(jìn)行通信。
      2.4 確定通訊方案
      (1)上位機(jī)以太網(wǎng)通信方案本工廠使用的上位機(jī)為亞控公司生產(chǎn)的組態(tài)王上位機(jī)組態(tài)軟件,經(jīng)過查找發(fā)現(xiàn)組態(tài)王已經(jīng)更新了S7-200 SMART的驅(qū)動(dòng),驅(qū)動(dòng)名稱:S7 TCP.DLL,驅(qū)動(dòng)版本:60.1.24.30。
      (2)MODBUS通訊方案安川V1000變頻器和山武SDC36溫控表具有非常相似的指令結(jié)構(gòu),能夠方便地接入系統(tǒng)。
     其中讀取和寫入的功能碼分別是03H和10H。
      3 編程與調(diào)試
      3.1 IO控制程序編程與調(diào)試
      塑封膜包裝線中堆垛和封切工序的動(dòng)作最為復(fù)雜,而且各動(dòng)作也存在著邏輯關(guān)系,為了準(zhǔn)確執(zhí)行各封切動(dòng)作,采用步進(jìn)控制。其他的只采用普通的邏輯控制即可。
      3.2 MODBUS通信程序編程與調(diào)試

    上億庫存,國內(nèi)外近千個(gè)倉庫,公司部分產(chǎn)品型號(hào)如下,歡迎聯(lián)系哦~!

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