A06B-6111-H011#H550
當(dāng)為AOI檢查設(shè)置規(guī)格和方差裕度時,它們要比人工檢查精確得多。然而,AOI系統(tǒng)仍然無法檢測到設(shè)備的“外觀”問題。
這就是為什么富士通實驗室一直在率先為電子行業(yè)開發(fā)支持人工智能的識別系統(tǒng),并在質(zhì)量、成本和交付方面報告了大量進展。通過遺傳編程,該公司的圖像識別系統(tǒng)實際上生成了檢測代碼,能夠產(chǎn)生幾乎100%的識別率。將該技術(shù)應(yīng)用于生產(chǎn)現(xiàn)場,開發(fā)時間減少80%左右,識別率達到97%。
然而,不僅僅是高價值的制造可以使用自動化的視覺檢查和人工智能??紤]一下這兩個來自以消費者為基礎(chǔ)的行業(yè)的例子。
4.紡織行業(yè)
在某個時刻,我們所有人都買了衣服,發(fā)現(xiàn)里面貼著“被(某個數(shù)字)檢查過”的小標(biāo)簽。這意味著人工檢查產(chǎn)品在縫紉、織造等方面的缺陷,并確定其符合公司的質(zhì)量規(guī)格。顯然,這是一個代價高昂且容易出錯的過程。接受有缺陷產(chǎn)品的客戶必須經(jīng)過退貨/換貨程序,這是公司不喜歡的。
自動視覺檢查的實現(xiàn),以及DL功能,現(xiàn)在可以檢測紋理、編織、縫合,甚至顏色匹配的問題。當(dāng)發(fā)現(xiàn)缺陷時,不僅可以將紡織品或產(chǎn)品從生產(chǎn)線上移除,而且還可以發(fā)現(xiàn)缺陷的根源,并在未來進行修復(fù)和預(yù)防。
同時,可以對這些系統(tǒng)進行微調(diào),以接受更大范圍的容錯能力。例如,Datacolor的人工智能系統(tǒng)可以考慮過去由人工操作人員進行的視覺檢查的歷史數(shù)據(jù),從而創(chuàng)建與視覺檢查樣本更接近的自定義公差。
紡織業(yè)最新的人工智能用例之一是創(chuàng)建一個檢測和測量織物褶皺的系統(tǒng)。目前織物起皺性能的測量大多是手工進行的,比較繁瑣。計算機視覺驅(qū)動的皺紋測量可以幫助制造商降低成本和時間所需的這一過程。
5.玻璃行業(yè)
個行業(yè)經(jīng)常面臨的問題之一是玻璃在生產(chǎn)過程中的缺陷——切屑、劃痕等。通常,當(dāng)前的檢測方法會產(chǎn)生“假陽性”,例如水滴被識別為切屑。
通過自定義計算機視覺和人工智能模型的實現(xiàn),可以消除這些類型的錯誤。在一個案例中,正確的缺陷識別為一家大型玻璃制造商在每條生產(chǎn)線上平均節(jié)省了3.6萬美元,總計每年節(jié)省近100萬美元。
質(zhì)量控制是一個公司保持制造標(biāo)準(zhǔn)、客戶滿意度以及最終聲譽和利潤的主要因素。計算機視覺有巨大的質(zhì)量控制潛力。
A06B-6111-H011#H550
PTQ-PDPMV1
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Quantum Digital Output Module 開關(guān)量輸出模板
140DAO84000 Quantum
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140ACI03000 Quantum
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A06B-6111-H011#H550
A50L-0001-0261#S A50L-0001-0261/N A50L-0001-0266#N
A50L-0001-0267#N A50L-0001-0274#RA A50L-0001-0274#RAS
A50L-0001-0275#S A50L-0001-0284 A50L-0001-0284#L
A50L-0001-0284#S A50L-0001-0291#L A50L-0001-0293
A50L-0001-0294 A50L-0001-0295#NL A50L-0001-0295#PS
A50L-0001-0299#P A50L-0001-0301 A50L-0001-0301#L
A50L-0001-0302 A50L-0001-0303 A50L-0001-0303/L
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A50L-0001-0306 A50L-0001-0320 A50L-0001-0324
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A50L-0001-0344 A50L-0001-0355 A350-9001-T802
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A20B-2002-0300 A20B-9000-T302 A20B-1004-0230
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A06B-0513-B003 A06B-0513-B001 A16B-2201-0103
A16B-2201-0101 A16B-2200-0800 A16B-2200-0661 A16B-2200-0660 A16B-2200-0524 A16B-2200-0391
A16B-2200-0390 A16B-2200-0371 A16B-2200-0361
A16B-2200-0350 A16B-2200-0341 A16B-2200-0340